Abstract:Powder metallurgy parts with high performance can be prepared by powder metallurgy high velocity compaction economically. The density and properties of the parts are close to the powder forging, but the cost is much lower than that of powder forging. In recent years, the powder metallurgy high velocity compaction technology is combined with the technology of die wall lubrication, warm compaction or re-pressing and re-sintering, so that its application field is further broaden. The principle and application, numerical simulation and the research progress of densification mechanism of powder metallurgy high velocity compaction were summarized, and the future research directions were also pointed out.
[1] Skoglund P. High density PM components by high velocity compaction[C]// 2001 International Conference on Power Transmission Components. Ypsilanti: MPIE, 2001: 16-17.[2] Wang J Z, Qu X H, Yin H Q, et al. High velocity compaction of ferrous powder[J]. Powder Technology, 2008, 192(1): 131-136.[3] Yan Z, Chen F, Cai Y. High-velocity compaction of titanium powder and process characterization[J]. Powder Technology, 2011, 208(3): 596-599.[4] 李超杰, 肖志瑜, 林小为, 等. 316L不锈钢粉末高速压制行为[J]. 粉末冶金材料科学与工程, 2012, 17(3): 350-355.[5] Azhdar B, Stenberg B, Kari L. Determination of dynamic and sliding friction, and observation of stick-slip phenomenon on compacted polymer powders during high-velocity compaction[J]. Polymer Testing, 2006, 25(8):1069-1080.[6]Li H, Yin H, Khan D F, et al. High velocity compaction of 0.9Al2O3/Cu composite powder[J]. Materials & Design, 2014, 57(5):546-550.[7] Gustafsson G, Nishida M, H?ggblad H ?, et al. Experimental studies and modelling of high-velocity loaded iron-powder compacts[J]. Powder Technology, 2014, 268(1): 293-305.[8] 郑洲顺, 徐丹, 雷湘媛, 等. 粉末高速压制成形密度分布的数值模拟及影响因素分析[J]. 材料工程, 2012(7): 10-14.[9] Tanaka K, Nishida M, Kunimochi T, et al. Discrete element simulation and experiment for dynamic response of two-dimensional granular matter to the impact of a spherical projectile[J]. Powder Technology, 2002, 124(1-2):160-173.[10]Sadd M H, Tai Q, Shukla A. Contact law effects on wave propagation in particulate materials using distinct element modeling[J]. International Journal of Non-Linear Mechanics, 1993, 28(2):251-265.[11] Ransing R S, Gethin D T, Khoei A R, et al. Powder compaction modelling via the discrete and finite element method[J]. Materials & Design, 2000, 21(4):263-269.[12] Sand A, Rosenkranz J, Kuyumcu H Z. Modelling and simulation of stamp-charged coke making by 2-D discrete element method[J]. Advanced Powder Technology, 2013, 24(6):1039-1047.[13]郑洲顺, 王爽, 郑珊,等. 基于离散单元法的粉末高速压制流动过程模拟[J]. 稀有金属材料与工程, 2010, 39(12).[14] 郑洲顺, 岳书霞, 郑珊, 等. 高速压制成形金属粉末的本构关系[J]. 延边大学学报:自然科学版, 2009, 35(3):270-273.[15]迟悦, 果世驹, 孟飞, 等.粉末冶金高速压制成形技术[J] .粉末冶金工业, 2005, 15(6): 41-45 .[16]Souriou D, Goeuriot P, Bonnefoy O, et al. Influence of the formulation of an alumina powder on compaction[J]. Powder Technology, 2009, 190(1):152-159.[17] Wang J Z, Yin H Q, Qu X H, et al. Effect of multiple impacts on high velocity pressed iron powder[J]. Powder Technology, 2009, 195(3):184-189.[18] Yan Z, Chen F, Cai Y. High-velocity compaction of titanium powder and process characterization[J]. Powder Technology, 2011, 208(3):596-599.[19] Zhang H, Dong G, Zhang L, et al. Effects of annealing on high velocity compaction behavior and mechanical properties of iron-base PM alloy[J]. Powder Technology, 2015, 12(2):171-172.[21]果世驹,迟悦,孟飞,杨霞.粉末冶金高速压制成形的压制方程[J].粉末冶金材料科学与工程, 2006, 11(1):24-27.[22] 郑洲顺,朱远鹏,裴朝旭,曲选辉.高速压制成形中应力波传播的特征[J].系统仿真学报, 2009,21(2):226-229.[23] 易明军, 尹海清, 曲选辉,等. 力与应力波对高速压制压坯质量的影响[J]. 粉末冶金技术, 2009, 27(3):207-211.[24] 迟悦. 粉末冶金高速压制的研究[D]. 北京: 北京科技大学, 2006.[25] Sano T, Obinata A, Negishi H, et al. Effects of temperature rise on dynamic powder compaction[J]. Journal of Materials Processing Technology, 1997, 67(s 1–3):19–23.[26] Klinzing G R, Zavaliangos A, Cunningham J, et al. Temperature and density evolution during compaction of a capsule shaped tablet[J]. Computers & Chemical Engineering, 2010, 34(7):1082-1091.[27] 陈进. 粉末温高速压制成形装置、成形规律及其致密化机理研究[D].华南理工大学, 2011.[28]马斌斌,袁刘军,胡仙平.基于Johnson-Cook 模型对金属粉末高速压制温升影响因素的研究[J].热加工工艺, 2016, 45(1):91-95.[29] 谷成玲. 基于分形理论的高速压制粉末颗粒摩擦力分析[J]. 吉首大学学报:自然科学版, 2011, 32(4): 55-59.[30] 李俏杰, 郑洲顺, 王爽, 等. 高速压制成形粉末流动过程的格子Boltzmann方法数值模拟[J]. 中国有色金属学报, 2012, 22(6):1754-1762.