|
|
Research and improvement on the nonuniform density distribution of integral forming inductor |
LI Wei-jian1,YAN Liang-ming2,GUO Feng1,MIAO Shu-ting3,LI Yuan-yuan1 |
1. Global Vision Trading Ltd., Kunshan City, Suzhou 215300, China 2. Material Science and Engineering Institute, Inner Mongolia University of Technology, Hohhot 010051, China 3. Zhunneng Resources Development Co., Ltd., Erdos 010300, China |
|
|
Abstract With the development of information technology, the inductor industry is booming. Integral forming inductor is widely used because of its many advantages. But in the compaction process, due to the friction of powder, the pressure loss and other issues, the density distribution is not uniform, which directly affects the performance of the components. The warm compaction process has many advantages, such as high green density and sintered density, high green strength, low ejection force, little elastic aftereffect, so the process has attracted much attention in recent years. Effect of temperature, pressure and lubricant on the inductor density was studied, so as to solve the problem of nonuniform density distribution of integral forming inductor. The forming process was evaluated by calculating the difference between the inductor overall density and local density, and the best parameters are as follows: compaction temperature of 150 ℃, Apex lubricant content of 0.3% (mass percent) and compaction pressure of 800 MPa. Thus the integral forming inductor with density of 7.23 g/cm3 and local density difference of 0.02 g/cm3 is achieved.
|
Received: 19 August 2015
Published: 29 August 2016
|
|
|
|
[1]陶龙旭,何俊彦,张怀武等.一体化成型电感铁粉心软磁复合材料研究进展[J].磁性材料及器件, 2012, 02(5):1-5
[2] A.Drynda, T .Hassel, R. Hoehn, A. Perz, F. W. Bach, M. Peuster, Devel-opment and biocompatibility of a novel corrodible ?uoride-coated magnesium-calcium alloy with improved degradation kinetics and adequate mechanical properties for cardiovascular applications[J], Biomed.Mater. Res.A2010, 93A(93):763–775.[J].uoride-coated magnesium-calcium alloy with improved degradation kinetics and adequate mechanical properties for cardiovascular applications, 2013, 3(4):56-59
[3] Lin Z W, Zhu Z G .Three-dimensional magnetic properties of soft magnetic composite materials. Journal of Magnetic Materials, 2006, 299 : 29 - 34[J].Journal of Physics D : Applied Physics, 2011, 3(11):74-82
[4] Bayramli E, Olgelioglu O, Ertan H B .Powder metal development for electrical motor applications[J]. Journal of Materials Processing Technology, 2005, 161: 83 - 88[J].Journal of Physics D : Applied Physics, 2013, 8(4):15-23
[5] Shokrollahi H, Janghorhan K .Fffcct of warm compaction on the magnetic and electrical properties of Fc-based soft magnetic compositcs [J] . Journal of Magnetism and Magnetic Materials, 2007, 313 : 182 - 186[J].Journal of Physics D : Applied Physics, 2010, 3(12):110-120
[6] Hcmmati L, Madaah Hosscini H, Kianvash A .The corrclations between processing parameters and magnetic properties of an irorrresin soft magnetic composite[J]. Journal of Magnetism and Magnetic Materials, 2006, 305 : 117 - 151.[J].Journal of Physics D : Applied Physics, 2009, 6(3):85-94
[7] S Aykut, A Ozturk, Y Ozkan, K Yanik, A Ilman, R Ozdemir, Evaluation andcomparison of the antimicrobial ef?cacy of teicoplanin-and clindamycin-coated titanium implants: an experimental study[J].Bone Joint Surg – Br 2010, 92(1):159-162.[J].Journal of Physics D : Applied Physics, 2008, 4(10):12-19
[8]Yang B, Wu Z B, et al.High-performance FeSiO2 soft magnetic composites for low-loss and high-power applications[J].Journal of Physics D : Applied Physics, 2010, 43(36):150-154
[9] Rutz H, Hanejko F, Luk S.Warm compaction offers highdensity at low cost [J ] . Metal Powder Report, 1994, 9 : 40[J].Journal of Physics D : Applied Physics, 2011, 6(8):15-23
[10]Rutz H G, Hanejko F.High Density Processing of High Performance Ferrous Materials [ J ][J].Int . J . Powder Meta lurgy, 1995, 31(1):9-15
[11]李金花,倪东惠,潘国茹等.几种润滑剂对温压工艺的影响[J].粉末冶金工业, 2004, 06(5):5-11
[12]李发长, 李一, 贾成厂等.成型工艺对铁基软磁复合材料电磁性能的影响[J].粉末冶金技术, 2012, 12(6):415-422
[13]李明怡, 果世驹, 林涛.压制参数对铁粉温压致密化过程的影响[J].粉末冶金工业, 2001, 11(3):29-36
[14] M Kazemzadeh-Narbat, J Kindrachuk, K Duan, H Jenssen, REW Hancock, R Wang.Antimicrobial peptides on calcium phosphate-coated titanium for the prevention of implant-associated infections[J]. Biomaterials 2010, 31(36):19–26.[J].Journal of Physics D : Applied Physics, 2009, 10(11):02-12
[15] J.J Jacobs, A Shanbhag, T. T Glant, J Black, J. O Galante. Wear debris in total joint replacements[J]. J Am Acad Orthop Surg 1994, 2(4):2-12.[J].Journal of Physics D : Applied Physics, 2009, 10(5):15-23
[16] J.C Hermida, A. Bergula, F Dimaano, M Hawkins, J. R CW Colwell, D. D Lima. An in vivo evaluation of bone response to three implant surfaces using a rabbit intramedullary rod model[J].Orthop Surg Res 2010, 25(5):57-69.[J].Journal of Physics D : Applied Physics, 2011, 10(5):15-23
[17] H Zeng, K.K Chittur, W. R Lace?eld. Analysis of bovine serum albumin adsorption on calcium phosphate and titanium surfaces[J]. Biomaterials 1999, 20(4):84–377.[J].Journal of Physics D : Applied Physics, 2011, 11(10):18-26
|
|
|
|